PRODUCT DETAILS
PARTS & ACCESSORIES
Name your brand. We’ll support it.
Waiting on replacement parts can often cause costly downtime for municipal and industrial wastewater treatment plants. That’s why Aerator Solutions makes it quick and easy to order replacement parts to ensure your operations maintain efficiencies.
We offer replacement parts for complete EcoJet™ High-Speed Aerators and EcoJet™ High-Speed DDM Mixers and all previously manufactured aerators and mixers.
Parts are 100 percent interchangeable with the following systems:
- Aqua-Jet® by Aqua-Aerobics
- Evoqua
- US Filter
- Aerators, Inc.
- Siemens
- Aqua-Lator®
- Welles Products/Peabody Welles
Accessorize your aerator. Make the most of your operations.
Whether you need spray control or anti-icing capabilities, optional accessories are available for ultimate efficiencies.
EcoMask™ Spray Containment Dome
Used to control and contain the mist and spray generated by the pumping action of the aerator, the spray dome controls the water discharge and directs the water back into the bulk liquid, minimizing mist and retaining heat.
EcoPak™ Anti-Ice Diffuser
Made of a cast aluminum ring, the EcoPack™ is bolted to the top of the discharge cone to minimize ice build-up on the machine. The ring contains heating cable and ranges from 1000 to 5000 watts, based on the horsepower of the aerator. The anti-ice diffuser is equipped with an integral junction box that contains an automatic, adjustable thermostat. The anti-ice diffuser requires an independent, 2-conductor electrical power cable for operation.
Low Trajectory Diffuser
The low trajectory diffuser (LTD) ring is bolted to the top of the discharge cone to lower the aerator spray pattern. The LTD assembly reduces windblown spray and misting, and reduces icing in colder climates.
Anti-Erosion Assembly
The anti-erosion assembly consists of a standard intake cone with an integral plate, attached to the bottom. The anti-erosion assembly causes water to be drawn from the sides, rather than from directly below the aerator, thus helping to prevent bottom erosion that can sometimes occur in earthen or lined basins. These assemblies are also used to prevent disturbance of the sludge blanket in lagoon systems.
Replacement Parts Program
Waiting on replacement parts? Facing high costs? Download our Aftermarket Replacement Parts Sellsheet for High-Speed Aerators and DDM Mixers. Get the parts you need, when you need them.
ELECTRIC ACCESSORIES
Power Cable
- Flexible stranded copper conductors with lightweight, high dielectric strength insulation
- Rated at 105 degrees centigrade
- Superb flexibility, superior abrasion, ozone, chemical, oil and water resistance
- Manufactured with non-wicking polypropylene fillers
- Stamped “water-resistant”
Power Cable Support Bracket
- Standard on stainless steel, optional on fiberglass floats
- Bracket is welded to float on stainless steel models
- Power cable is clamped to brackets to protect cable from abrasion
Quick Disconnect Plug
- Fully insulated
- Abuse-resistant
- Heavy-duty housings
- Series of neoprene glands are supplied with plugs and connectors to ensure a reliable seal at cable entry point
- Gasketed locking rings and covers prevent contamination from dust, water and other matter
Strain Relief Grip
- Designed to prevent tension from being transmitted to joints and terminals on the power cable, which could result in pullout
- Stronger than cable in most applications
- Gives much greater security than use of compression fitting alone
- Available in sizes that match specific cable used
Power Cable Float
- Holds power cable at water surface
- Avoid possibility of cable dragging on bottom and getting ingested into aerator
Quick-Disconnect Receptacle
- Fully insulated and abuse-resistant
- Heavy-duty nylon housings
- All metal parts made of corrosion resistant materials, color-coded by voltage, in accordance with I.E.C. standards for quick and easy identification of matching devices
- Self-closing cover provides a weatherproof seal
Electrical Cable Tie
- Heavy-duty weather-resistant nylon
- Variety of available sizes to accommodate cable sizes used on aerator
- Minimum loop tensile strength 120 pounds (complies with paragraph 3.5.1 of MIL-S-23190E)
Compression Fitting
- Seals power cable into the motor junction box
- Available in sizes that match specific cable used
POWER CABLES
Electrical Power Cable Selection
Depending on your configuration, Aerator Solutions has the right power cables and electrical accessories for a variety of horsepower and requirements. Don’t see the cable size or accessory you need? Just contact us for further assistance.
230 VOLTAGE AWG CABLE SIZE
| HP | AMPS | 12-4 | 10-4 | 8-4 | 6-4 | 4-4 | 2-4 | 0-4 | 00-4 | 000-4 |
|---|---|---|---|---|---|---|---|---|---|---|
| 2 | 6.8 | 520 | 910 | 1400 | ||||||
| 3 | 9.2 | 290 | 630 | 990 | 1540 | |||||
| 5 | 15 | 200 | 380 | 600 | 930 | 1420 | ||||
| 7.5 | 22 | 255 | 405 | 630 | 965 | 1525 | ||||
| 10 | 28 | 320 | 500 | 780 | 1240 | |||||
| 15 | 40 | 345 | 525 | 835 | 1265 | |||||
| 20 | 52 | 405 | 645 | 975 | 1195 | |||||
| 25 | 64 | 520 | 785 | 970 | ||||||
| 30 | 76 | 445 | 655 | 805 | 980 | |||||
| 40 | 100 | 500 | 610 | 740 | ||||||
| 50 | 122 | 520 | 620 |
460 VOLTAGE AWG CABLE SIZE
| HP | AMPS | 12-4 | 10-4 | 8-4 | 6-4 | 4-4 | 2-4 | 0-4 | 00-4 | 000-4 |
|---|---|---|---|---|---|---|---|---|---|---|
| 2 | 3.4 | 2090 | ||||||||
| 3 | 4.6 | 1600 | ||||||||
| 5 | 7.5 | 975 | 1540 | |||||||
| 7.5 | 11 | 660 | 1040 | 1630 | ||||||
| 10 | 14 | 510 | 810 | 1270 | 1990 | |||||
| 15 | 20 | 570 | 895 | 1395 | 2110 | |||||
| 20 | 26 | 680 | 1060 | 1630 | ||||||
| 25 | 32 | 550 | 870 | 1320 | 2240 | |||||
| 30 | 38 | 720 | 1095 | 1865 | 2620 | |||||
| 40 | 50 | 820 | 1395 | 2000 | ||||||
| 50 | 62 | 1155 | 1620 | 1990 | ||||||
| 60 | 76 | 960 | 1350 | 1655 | 1995 | |||||
| 75 | 90 | 1100 | 1350 | 1620 | ||||||
| 100 | 127 | 790 | 985 | 1260 |
575 VOLTAGE AWG CABLE SIZE
| HP | AMPS | 12-4 | 10-4 | 8-4 | 6-4 | 4-4 | 2-4 | 0-4 | 00-4 | 000-4 |
|---|---|---|---|---|---|---|---|---|---|---|
| 2 | 2.7 | 2760 | ||||||||
| 3 | 4 | 2325 | ||||||||
| 5 | 6 | 1530 | 2430 | |||||||
| 7.5 | 9 | 1025 | 1625 | 2545 | ||||||
| 10 | 11 | 830 | 1320 | 2070 | ||||||
| 15 | 16 | 965 | 1425 | 2225 | ||||||
| 20 | 21 | 690 | 1080 | 1690 | ||||||
| 25 | 26 | 870 | 1360 | 2070 | ||||||
| 30 | 30 | 745 | 1155 | 1745 | ||||||
| 40 | 40 | 875 | 1325 | 2100 | ||||||
| 50 | 49 | 715 | 1085 | 1725 | ||||||
| 60 | 61 | 895 | 1425 | |||||||
| 75 | 71 | 810 | 1260 | |||||||
| 100 | 101 | 1230 | 1540 | 1970 |
Notes
- AMPS – Full load AMPS
- Maximum cable length in feet based on a 5% voltage drop and .90 power factor
MOORING OPTIONS & ACCESSORIES
Mooring Options
There’s more to mooring than meets they eye. Variations in water levels can influence wastewater treatment applications and selecting the proper mooring configuration for your operations can help increase overall efficiencies.
Aerator Solutions recommends several typical mooring options to help you gain optimum efficiencies and make the best use of your EcoJet™ High-speed aerator.
Shore Mooring is the most common mooring arrangement for wastewater treatment aerators. In this configuration, the shore-end connects to an eyebolt or embedded anchor.
Restrained Mooring is most appropriate for applications with large variations in water level. This option requires the restrained mooring frame to fit loosely around the mooring posts. Allowing the aerator to slide up and down the posts, this type of positioning easily adapts to changes in water level.
Pivotal Mooring includes arm assemblies that allow the aerator to move vertically with any change in water level. This type of accessory additionally allows convenient access for maintenance, as the pivotal mooring arms can easily be pulled to the side of the tank.
Mooring Accessories
Mooring Cable
- Designated by the number of strands in the cable and the number of wires in each strand
- In cable specified by Aerator Solutions, 7×19 means 7 strands of 19 wires each.
- All mooring cable is manufactured of 7×19 strand, 304 stainless steel.
| HP | DIA | WGHT | STGH |
|---|---|---|---|
| 2-30 | 3/16 | 65 | 3,700 |
| 40-75 | 1/4 | 110 | 6,400 |
| 100 | 3/8 | 243 | 12,000 |
Notes:
- AMPS – Full load AMPS
- Maximum cable length in feet based on a 5% voltage drop and .90 power factor
Shackles
- Heavy-duty functionality
- 304 stainless steel
- Available sizes: 3/16”, 1/4”, and 3/8” for use with corresponding diameter mooring cable
- Attached to the thimble
- Allows for easy detachment of the aerator from the mooring line
Extension Spring
- Used for small variations in water levels
- Stainless steel construction
- Installed at mooring points for approximately 10 inches of expansion for each spring
Thimble
- Heavy-duty functionality
- 316 stainless steel
- Available size: 3/16”, 1/4”, and 3/8” for use with corresponding diameter mooring cable
Snap Hook
- Heavy-duty functionality
- 304 stainless steel
- Available sizes: 3/16”, 1/4”, and 3/8” for use with corresponding diameter mooring cable
- Attached to thimble
- Allows for simple detachment of the aerator from the mooring line for scheduled maintenance or other services
Mooring Hardware Arrangement – 3/16” – 1/4”
- For up to 30 HP: use one thimble and one clip on each end of the mooring line
- Above 30 HP: use one thimble and two clips on each end of the mooring line.
Wire Rope Clip
- Heavy-duty U-bolt clips
- 316 stainless steel
- Available sizes: 3/16”, 1/4”, and 3/8” for use with corresponding diameter mooring cable
Mooring Ring
- 304 stainless steel
- Connect aerators together when not moored to shore, posts, or concrete blocks
Larger Mooring Hardware Arrangement – 3/8”
- Consists of one thimble and two wire rope clips on each end of the mooring line
- Install U-bolt section of wire rope clips on “dead” or short end of cable
- Install saddle on “live” or long end of cable
- Apply second clip as near to thimble as possible
